iFixit Teardown Reveals How Apple Made the iPhone Air So Thin

Repair site iFixit today did one of its traditional teardowns on the iPhone Air, which is Apple's thinnest iPhone to date and the first major redesign we've seen in the ‌iPhone‌ line in several years.


To fit all of the necessary components in a 5.6mm frame, Apple designed a camera "plateau." The iPhone Air's logic board is partially inside of the camera bump, providing space for a large, metal-encased battery. The position of the logic board also ensures that it's protected from bending stress if the ‌iPhone Air‌ happens to flex, though we've seen in several tests that the titanium frame of the device is almost bend-proof.

iFixit tried bending the ‌iPhone Air‌ frame without any of the components inside, and it wasn't quite as durable as it is when it's fully packed. The frame easily bent, because there are weak points where Apple had to add plastic gaps to prevent cellular interference. As to whether the weak points will be an issue for ‌iPhone Air‌ owners, iFixit says "time will tell."

ifixit iphone air teardown display
Earlier this week, iFixit took apart MagSafe Battery that Apple designed for the ‌iPhone Air‌, and speculated that Apple was using the same battery for the accessory that it used in the ‌iPhone Air‌. That's now confirmed, and Apple did indeed include an ‌iPhone Air‌ battery inside the MagSafe Battery pack. The battery has a 12.26 watt-hour capacity, and you can take the battery out of the ‌MagSafe‌ Battery pack and put it in an ‌iPhone Air‌ with no issue.

Though the ‌iPhone Air‌ has a thinner design than usual, it's easier to repair than you might think. There isn't room for layers of components, and iFixit says that the thin chassis keeps parts from getting buried. Apple is using a clipped-in display and back glass that's easier to remove. For the battery, Apple is using adhesive that can be loosened with low-voltage electrical current. It's a design that Apple introduced last year with the iPhone 16, and now it's expanded to other models.

ifixit iphone air teardown
Apple 3D printed the USB-C port for the ‌iPhone Air‌ to get it to fit in the chassis, and iFixit found that the company is indeed using a 3D printed titanium alloy that's not as scratch resistant as the frame, but is "structurally robust." The USB-C port is glued in place, but it is modular and can be removed if needed.

The ‌iPhone Air‌ logic board includes the C1X 5G modem, the N1 networking chip, and the A19 Pro, all of which Apple designed. The ‌iPhone Air‌ is the first ‌iPhone‌ to have so many custom-designed Apple chips. The other iPhone 17 models also have the A19 and the N1, but the ‌iPhone Air‌ also gets the C1X instead of a Qualcomm modem.

Overall, iFixit gave the ‌iPhone Air‌ a provisional repairability score of 7 out of 10, because it's easier to get to the battery and not too difficult to replace a screen. Apple has also made efforts to release spare parts and manuals for ‌iPhone‌ repair, and has scaled down software locks and restrictions on parts pairing, improving its ‌iPhone‌ repairability scores.

Make sure to watch iFixit's full video to see the ‌iPhone Air‌ disassembled piece by piece.

Related Roundup: iPhone Air
Tag: iFixit
Buyer's Guide: iPhone Air (Buy Now)

Popular Stories

iOS 26

iOS 26.1 Coming Soon: New Features for Your iPhone and Release Date

Monday October 27, 2025 7:55 am PDT by
The upcoming iOS 26.1 update includes a handful of new features and changes for iPhones, including a toggle for changing the appearance of the Liquid Glass design, "slide to stop" for alarms in the Clock app, and more. Below, we outline key details about iOS 26.1. Release Date Given that Apple has yet to seed an iOS 26.1 Release Candidate, which is typically the final beta version, the...
iOS 26

6 New Things Your iPhone Can Do in iOS 26.1

Wednesday October 29, 2025 4:22 am PDT by
Apple is about to drop iOS 26.1, the first major point release since iOS 26 was rolled out in September, and there are at least six notable changes and improvements to look forward to. We've rounded them up below. Apple has already provided developers and public beta testers with the release candidate version of iOS 26.1, which means Apple will likely roll out the update to all compatible...
maxresdefault

Apple TV 4K Could Still Launch Before 2025 Ends: All the Rumored Features

Monday October 27, 2025 4:51 pm PDT by
Apple is designing an updated version of the Apple TV 4K, and rumors suggest that it could come out sometime in the next couple of months. We're not expecting a major overhaul with design changes, but even a simple chip upgrade will bring major improvements to Apple's set-top box. Subscribe to the MacRumors YouTube channel for more videos. We've rounded up all the latest Apple TV rumors. ...
iOS 26

Apple Seeds iOS 26.1, iPadOS 26.1, and macOS Tahoe 26.1 Release Candidates

Tuesday October 28, 2025 1:07 pm PDT by
Apple today provided developers and public beta testers with the release candidate versions of upcoming iOS 26.1, iPadOS 26.1, macOS Tahoe 26.1, tvOS 26.1, watchOS 26.1, and visionOS 26.1 updates for testing purposes. The RCs betas come a week after Apple released the fourth betas. The new betas can be downloaded from the Settings app on a compatible device by going to General > Software...
M6 MacBook Pro Feature 1

M6 MacBook Pro: Release Date, Pricing, and What to Expect

Monday October 27, 2025 9:15 am PDT by
Apple this month refreshed the 14-inch MacBook Pro base model with its new M5 chip, and higher-end 14-inch and 16-inch MacBook Pro models with M5 Pro and M5 Max chips are expected to follow in early 2026. However, these machines will represent the final update to the current design, with Apple reportedly developing a completely new version of the MacBook Pro packed with next-generation hardware...
macos tahoe

Here Are Apple's Release Notes for macOS Tahoe 26.1

Tuesday October 28, 2025 1:21 pm PDT by
Apple today provided developers and public beta testers with the release candidate version of macOS Tahoe 26.1, which means the update will likely see a public launch next week. The release candidate includes notes on what's in the update, so we have a full picture of the new features that Apple has included. macOS Tahoe 26.1 adds AutoMix support over AirPlay, improved FaceTime audio...
iPhone 17 Pro Cosmic Orange

8 Reasons to Wait for Next Year's iPhone 18 Pro

Thursday October 30, 2025 4:42 am PDT by
Apple's iPhone development roadmap runs several years into the future and the company is continually working with suppliers on several successive iPhone models at the same time, which is why we often get rumored features months ahead of launch. The iPhone 18 series is no different, and we already have a good idea of what to expect for the iPhone 18 Pro and iPhone 18 Pro Max. One thing worth...
iPhone Car Key Kia

Another Vehicle Brand Gaining iPhone Car Keys Support

Tuesday October 28, 2025 5:27 am PDT by
Apple is preparing to bring support for its digital car key feature to Jetour vehicles, according to evidence uncovered on Apple's backend by MacRumors contributor Aaron Perris. Introduced in 2022, Car Keys allows an iPhone or Apple Watch to unlock a vehicle through the Wallet app. A digital version of a car key is stored in Wallet, and unlocking can be done by holding an Apple Watch or...
ipad mini 7 feature blue

OLED iPad Mini: Release Date, Pricing, and What to Expect

Wednesday October 29, 2025 7:13 am PDT by
Rumors are stoking excitement for the next-generation iPad mini that Apple is reportedly close to launching. So what should we expect from the successor to the iPad mini 7 that Apple released over a year ago? Read on to find out. Processor and Performance Apple is working on a next-generation version of the iPad mini (codename J510/J511) that features the A19 Pro chip, according to...

Top Rated Comments

Boeingfan Avatar
6 weeks ago

As to whether the weak points will be an issue for iPhone Air owners, iFixit says "time will tell."
Let's be pragmatic; how many iPhone air owners will deliberately remove all of the internals in order to assess the bend risk? The point of buying a telephone is not to attempt to break it.

Let's buy a new car and crash it to see if it bends. Oh look, it does, it must be a dud ??
Score: 18 Votes (Like | Disagree)
ProbablyDylan Avatar
6 weeks ago
Great process innovation. Now use it to make a mini.
Score: 18 Votes (Like | Disagree)
maerz001 Avatar
6 weeks ago

I feel like apple just goes back and forth with the material the iPhones are made out of. Glass, Plastic, Aluminum, Titanium, Stainless Steel. Aluminum and color paint will not hold very well at all. I loved how sturdy and heavy the iPhone XS Max felt.

Sadly I will not be upgrading to the 17...first year I don't upgrade!
Alu is anodized. Not painted.
It holds very well! proved by all Macbooks, ipads, watch, airpods max, normal iphones since iphone 6.

You are welcome
Score: 12 Votes (Like | Disagree)
Mazda 3s Avatar
6 weeks ago

How long until thick phones start becoming a "revolutionary" concept?
Aren’t the new 17 Pros even thicker than last year
Score: 10 Votes (Like | Disagree)
darngooddesign Avatar
6 weeks ago

Of course they are so the air can be felt even thinner
The internet: I want a thicker phone with a larger battery

Also the internet: Apple only made a thicker phone with a larger battery to make the Air appear thinner.

Y'all are never happy. LOL
Score: 9 Votes (Like | Disagree)
mentaluproar Avatar
6 weeks ago
This thing is thinner than the wallet stand I have for it!

Attachment Image
Score: 8 Votes (Like | Disagree)